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Technical Specification IQ1B-QTC Family 66-160 V 170 V 1.8-48 V Outputs 255 W Max Power 2250 V dc Isolation Quarter-brick DC-DC Converter Continuous Input Transient Input TheInQor(R)quarter-brickconverterseriesiscomposed of next-generation, board-mountable, isolated, fixed switching frequency dc-dc converters that use synchronous rectification to achieve extremely high powerconversionefficiency.Eachmoduleissupplied completely encased to provide protection from the harsh environments seen in many industrial and transportationapplications. Operational Features * Highefficiencies,87-91%atfullratedloadcurrent * Deliversfullpowerwithminimalderating-noheatsinkrequired * Operatinginputvoltagerange:66-160V * FixedfrequencyswitchingprovidespredictableEMI * Nominimumloadrequirement Protection Features * Inputunder-voltagelockout * Outputcurrentlimitandshortcircuitprotection * Activebackbiaslimit * Outputover-voltageprotection * Thermalshutdown Mechanical Features * Industrystandardquarter-brickpin-outconfiguration * Size:1.54"x2.39"x0.50"(39.0x60.6x12.7mm) * Totalweight:3.02oz.(85.7g) COnTenTS MechanicalDrawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 IQ1BFAMILYElectricalCharacteristics(alloutputvoltages) . . . . . . . . . . 3 IQ1BFamilyStandardsandQualifications(alloutputvoltages). . . . . . . . 4 IQ1BFamilyFigures(alloutputvoltages) . . . . . . . . . . . . . . . . . . . . . . . 5 IQ1B033QTC30ElectricalCharacteristics(3.3Vout). . . . . . . . . . . . . . . . 6 IQ1B033QTC30Figures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 IQ1B050QTC25ElectricalCharacteristics(5.0Vout). . . . . . . . . . . . . . . . 8 IQ1B050QTC25Figures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 IQ1B070QTC20ElectricalCharacteristics(7.0Vout). . . . . . . . . . . . . . . 10 IQ1B070QTC20Figures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 IQ1B120QTC12ElectricalCharacteristics(12.0Vout) . . . . . . . . . . . . . . 12 IQ1B120QTC12Figures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 IQ1B150QTC10ElectricalCharacteristics(15.0Vout) . . . . . . . . . . . . . . 14 IQ1B150QTC10Figures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 IQ1B240QTC06ElectricalCharacteristics(24.0Vout) . . . . . . . . . . . . . . 16 IQ1B240QTC06Figures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 IQ1B300QTC05ElectricalCharacteristics(30.0Vout) . . . . . . . . . . . . . . 18 IQ1B300QTC05Figures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 IQ1B480QTC03ElectricalCharacteristics(48.0Vout) . . . . . . . . . . . . . . 20 IQ1B480QTC03Figures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 ApplicationNotes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 OrderingInformation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Doc.# 005-IQ1BQTX Rev. D 02/06/09 Control Features * On/Offcontrolreferencedtoinputside * Remotesensefortheoutputvoltage * Outputvoltagetrimrangeof-20%,+10% PageNo. Safety Features * 2250V,30MWinput-to-outputisolation * UL/cUL60950-1recognized(US&Canada),basic insulationrating * TUVcertifiedtoEN60950-1 * MeetsdirectiveswhichfacilitatesCEMarkinginuser's endproduct * BoardandplasticcomponentsmeetUL94V-0standard * RoHScompliant(seePage26) Product # IQ1BxxxQTCxx Phone 1-888-567-9596 www.synqor.com Page 1 Technical Specification IQ1B-QTC Family Top View 0.600 (15.24) 0.450 (11.43) 0.300 (7.62) 0.150 (3.81) 1.536 0.020 (39.01 0.5) Side View 0.5000.025 (12.70.63) Overall Height 0.180.020 (4.570.25) 0.2530.020 (6.4 0.5) 0.263 0.020 (6.68 0.5) 8 2.386 0.020 (60.6 0.5) 2.00 (50.8) 1.86 (47.2) 7 6 5 4 M3 Threaded Inserts 4 Places See Notes 0.183.020 (4.65)0.5 0.468 0.020 (11.89 0.5) 1 2 3 0.300 (7.62) 0.600 (15.24) 1.030 (26.16) nOTeS 1) M3screwsusedtoboltunit'sbaseplatetoothersurfaces(suchasa heatsink)mustnotexceed0.100"(2.54mm)depthbelowthesurface ofthebaseplate. 2) Appliedtorqueperscrewshouldnotexceed6in-lb.(0.7Nm). 3) Baseplateflatnesstoleranceis0.004"(.10mm)TIRforsurface. 4) Pins1-3,5-7are0.040"(1.02mm)diameter,with0.080"(2.03mm) diameterstandoffshoulders. 5) Pins4and8are0.062"(1.57mm)diameterwith0.100"(2.54mm) diameterstandoffshoulders. 6) AllPins:Material-CopperAlloy-Finish(RoHS6/6)-MatteTinover Nickelplate 7) Undimensionedcomponentsareshownforvisualreferenceonly. 8) Weight:3.02oz.(85.7g)typical 9) Alldimensionsininches(mm) Tolerances:x.xx+/-0.02in.(x.x+/-0.5mm) x.xxx+/-0.020in.(x.xx+/-0.25mm) 10) Workmanship:MeetsorexceedsIPC-A-610CClassII 11) Recommendedpinlengthis0.03"(0.76mm)greaterthanthePCB thickness. Product # IQ1BxxxQTCxx Phone 1-888-567-9596 www.synqor.com PIn DeSIGnATIOnS Pin 1 2 3 4 5 6 7 8 Notes: 1) 2) 3) SENSE(-)shouldbeconnectedtoVout(-)eitherremotelyor attheconverter. LeaveTRIMpinopenfornominaloutputvoltage. SENSE(+)shouldbeconnectedtoVout(+)eitherremotelyor attheconverter. Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 2 name Vin(+) ON/OFF Vin(-) Vout(-) SENSE(-) TRIM SENSE(+) Vout(+) Function Positiveinputvoltage TTLinputtoturnconverteron andoff,referencedtoVin(-),with internalpullup. Negativeinputvoltage Negativeoutputvoltage Negativeremotesense1 Positiveremotesense3 Positiveoutputvoltage Outputvoltagetrim2 Technical Specification IQ1B-QTC Family IQ1B FAMILY electrical Characteristics (all output voltages) Parameter Min. Typ. Max. ABSOLUTe MAXIMUM RATInGS InputVoltage Non-Operating Operating OperatingTransientProtection IsolationVoltage InputtoOutput InputtoBase-Plate OutputtoBase-Plate OperatingTemperature -40 StorageTemperature -55 VoltageatON/OFFinputpin -2 InPUT CHARACTeRISTICS OperatingInputVoltageRange 66 InputUnder-VoltageLockout Turn-OnVoltageThreshold 60.8 Turn-OffVoltageThreshold 57.3 LockoutVoltageHysteresis InputOver-VoltageShutdown 170 RecommendedExternalInputCapacitance InputFilterComponentValues(L\C) DYnAMIC CHARACTeRISTICS Turn-OnTransient Turn-OnTime Start-UpInhibitTime 200 OutputVoltageOvershoot ISOLATIOn CHARACTeRISTICS IsolationVoltage(dielectricstrength) IsolationResistance IsolationCapacitance(inputtooutput) TeMPeRATURe LIMITS FOR POWeR DeRATInG CURVeS SemiconductorJunctionTemperature BoardTemperature TransformerTemperature MaximumBaseplateTemperature,Tb FeATURe CHARACTeRISTICS SwitchingFrequency 230 ON/OFFControl Off-StateVoltage 2.4 On-StateVoltage -2 ON/OFFControl Pull-UpVoltage Pull-UpResistance Over-TemperatureShutdownOTPTripPoint Over-TemperatureShutdownRestartHysteresis ReLIABILITY CHARACTeRISTICS CalculatedMTBF(Telcordia)TR-NWT-000332 CalculatedMTBF(MIL-217)MIL-HDBK-217F FieldDemonstratedMTBF Product # IQ1BxxxQTCxx Phone 1-888-567-9596 Ta=25C,airflowrate=300LFM,Vin=110Vdcunlessotherwisenoted;fulloperatingtemperaturerangeis-40Cto+100Cbaseplate temperaturewithappropriatepowerderating.Specificationssubjecttochangewithoutnotice. Units notes & Conditions Continuous Continuous 100ms Basicinsulation Baseplatetemperature 170Vtransientfor100ms 170 160 170 2250 2250 2250 100 125 18 110 63.5 60 3.5 175 100 15\1.1 160 65.7 62.3 V V V Vdc Vdc Vdc C C V V V V V V F TypicalESR0.1-0.2 H\F Internalvalues;seeFigureE Fullload,Vout=90%nom. -40Cto+125C;FigureF MaximumOutputCapacitance SeeAbsoluteMaximumRatings SeeNote1 Packageratedto150C ULratedmaxoperatingtemp130C SeeCommonFigure3forderatingcurve RegulationandIsolationstages ApplicationnotesFiguresA&B AveragePCBTemperature 9 230 0 250 ms ms % 30 1000 125 125 125 100 250 270 1.8 0.8 5 50 125 10 2.5 2 M pF C C C C kHz V V k C C 106Hrs. 80%load,200LFM,40CTa 106Hrs. 80%load,200LFM,40CTa 106Hrs. Seeourwebsitefordetails Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 3 Note1:Highervaluesofisolationcapacitancecanbeaddedexternaltothemodule. www.synqor.com Technical Specification IQ1B-QTC Family IQ1B Family Standards and Qualifications (all output voltages) STANDARDSCOMPLIANCE STAnDARDS COMPLIAnCe UL/cUL60950-1 EN60950-1 NeedleFlameTest(IEC695-2-2) IEC61000-4-2 TA=25C,airflowrate=300LFM,VIN=110VDCunlessotherwisenoted;fulloperatingtemperaturerangeis-40Cto+100Cbaseplate temperaturewithappropriatepowerderating.Specificationssubjecttochangewithoutnotice. Parameter notes & Conditions File#E194341,Basicinsulation CertifiedbyTUV Testonentireassembly;board&plasticcomponentsUL94V-0compliant ESDtest,8kV-NP,15kVair-NP(NormalPerformance) Note:Anexternalinputfusemustalwaysbeusedtomeetthesesafetyrequirements.ContactSynQorforofficialsafetycertificatesonnew releasesordownloadfromtheSynQorwebsite. QUALIFICATIONTESTING QUALIFICATIOn TeSTInG LifeTest Vibration MechanicalShock TemperatureCycling Power/ThermalCycling DesignMarginality Humidity Solderability Parameter # Units 32 5 5 10 5 5 5 15pins Test Conditions 95%ratedVinandload,unitsatderatingpoint,1000hours 10-55Hzsweep,0.060"totalexcursion,1min./sweep,120sweepsfor3axis 100gminimum,2dropsinxandyaxis,1dropinzaxis -40Cto100C,unittemp.ramp15C/min.,500cycles Toperating=mintomax,Vin=mintomax,fullload,100cycles Tmin-10CtoTmax+10C,5Csteps,Vin=mintomax,0-105%load 85C,85%RH,1000hours,continuousVinappliedexcept5min/day MIL-STD-883,method2003 Product # IQ1BxxxQTCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 4 Technical Specification IQ1B-QTC Family IQ1B Family Figures (all output voltages) Nominal Vout 120 Typical Current Limit Inception Point 100 Output Voltage (%) 80 Typical Output Voltage at Shutdown 60 40 Vin, Min. 20 Vin, Typ. Vin, Max. 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 Load Current (% ) Common Figure 1: Typical startup waveform. Input voltage preapplied, ON/OFF Pin on Ch 2. Common Figure 2: Output voltage vs. load current showing typical current limit curves and converter shutdown points. 100,000.0 100,000.0 Trim Resistance (kOhms) 10,000.0 Trim Resistance (kOhms) 1.8 V 3.3 V 5V 7V 12 V 15 V 10,000.0 24 V 30 V 48 V 1,000.0 1,000.0 100.0 10.0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 100.0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Increase in Vout (%) Increase in Vout (%) Common Figure 3: Trim graph for trim-up 1.8 to 12 V outputs. 10,000.0 Common Figure 4: Trim graph for trim-up 15 to 48 V outputs. All voltages Trim Resistance (kOhms) 1,000.0 100.0 10.0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Decrease in Vout (%) Common Figure 5: Trim graph for trim down. Product # IQ1BxxxQTCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 5 Technical Specification Input: Output: Current: Part no.: 66-160 V 3.3 V 30 A IQ1B033QTC30 IQ1B033QTC30 electrical Characteristics (3.3 Vout) Parameter Min. Typ. Max. 2.2 50 4 InPUT CHARACTeRISTICS MaximumInputCurrent No-LoadInputCurrent DisabledInputCurrent ResponsetoInputTransient InputTerminalRippleCurrent RecommendedInputFuse OUTPUT CHARACTeRISTICS OutputVoltageSetPoint OutputVoltageRegulation OverLine OverLoad OverTemperature TotalOutputVoltageRange OutputVoltageRippleandNoise Peak-to-Peak RMS OperatingOutputCurrentRange OutputDCCurrent-LimitInception OutputDCCurrent-LimitShutdownVoltage Back-DriveCurrentLimitwhileEnabled Back-DriveCurrentLimitwhileDisabled MaximumOutputCapacitance OutputVoltageduringLoadCurrentTransient StepChangeinOutputCurrent(0.1A/s) SettlingTime OutputVoltageTrimRange OutputVoltageRemoteSenseRange OutputOver-VoltageProtection LoadCurrentScaleFactor eFFICIenCY 100%Load 50%Load Ta=25C,airflowrate=300LFM,Vin=110Vdcunlessotherwisenoted;fulloperatingtemperaturerangeis-40Cto+100Cbaseplate temperaturewithappropriatepowerderating.Specificationssubjecttochangewithoutnotice. Units notes & Conditions A mA mA V mA A V % % mV V mV mV A A V A mA F mV s % % % % % % Vinmin;trimup;incurrentlimit 40 2.5 0.08 70 5 3.267 3.3 0.1 0.1 -50 3.218 70 15 0 33 36 1.4 1.78 15 3.333 0.3 0.3 50 3.383 160 30 30 39 SeeFigure6 RMS Fastactingexternalfuserecommended Oversample,line,load,temperature&life 20MHzbandwidth;seeNote1 Fullload Fullload Subjecttothermalderating Outputvoltage10%Low Negativecurrentdrawnfromoutput Negativecurrentdrawnfromoutput Voutnominalatfullload(resistiveload) 50%to75%to50%Ioutmax Towithin1%Voutnom AcrossPins8&4;CommonFigures3-5;seeNote2 AcrossPins8&4 Overfulltemprange;%ofnominalVout SeeOutputLoadCurrentapp.noteonourweb SeeFigure1forefficiencycurve SeeFigure1forefficiencycurve 0 50 10,000 100 100 -20 117 122 10 10 127 1500 90 90 Note1:Outputisterminatedwith1Fceramicand15Flow-ESRtantalumcapacitors.Forapplicationsrequiringreducedoutputvoltagerippleand noise,consultSynQorapplicationssupport(e-mail:support@synqor.com) Note2:Trim-uprangeislimitedbelow10%atlowlineandfullload. Product # IQ1BxxxQTCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 6 Technical Specification 100 95 16 14 Input: Output: Current: Part no.: 66-160 V 3.3 V 30 A IQ1B033QTC30 85 80 75 70 65 60 0 3 6 9 12 15 18 21 24 27 30 66 Vin 110 Vin 150 Vin Power Dissipation (W) 90 12 10 8 6 4 2 0 0 3 6 9 12 15 18 21 24 27 30 66 Vin 110 Vin 150 Vin Efficiency (%) Load Current (A) Load Current (A) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25C. Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25C. 35 30 25 35 30 25 Iout (A) 20 15 10 5 0 0 25 40 55 70 85 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) Iout (A) 20 15 10 5 0 0 25 40 55 70 85 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) Ambient Air Temperature (C) Ambient Air Temperature (C) Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from pin 3 to pin 1 (nominal input voltage). Figure 4: Encased converter (with 1/4" heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from pin 3 to pin 1 (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.2 A/s). Load cap: 1 F ceramic and 15 F tantalum capacitors. Ch 1: Vout (200 mV/div), Ch 2: Iout (10 A/div). Product # IQ1BxxxQTCxx Phone 1-888-567-9596 www.synqor.com Figure 6: Output voltage response to step-change in input voltage (1000 V/ms). Load cap: 100 F, electrolytic output capacitance. Ch 1: Vout (200 mV/div), Ch 2: Vin (50 V/div). Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 7 Technical Specification Input: Output: Current: Part no.: 66-160 V 5.0V 25 A IQ1B050QTC25 IQ1B050QTC25 electrical Characteristics (5.0 Vout) Parameter Min. Typ. Max. 2.8 40 4.0 InPUT CHARACTeRISTICS MaximumInputCurrent No-LoadInputCurrent DisabledInputCurrent ResponsetoInputTransient InputTerminalRippleCurrent RecommendedInputFuse OUTPUT CHARACTeRISTICS OutputVoltageSetPoint OutputVoltageRegulation OverLine OverLoad OverTemperature TotalOutputVoltageRange OutputVoltageRippleandNoise Peak-to-Peak RMS OperatingOutputCurrentRange OutputDCCurrent-LimitInception OutputDCCurrent-LimitShutdownVoltage Back-DriveCurrentLimitwhileEnabled Back-DriveCurrentLimitwhileDisabled MaximumOutputCapacitance OutputVoltageduringLoadCurrentTransient StepChangeinOutputCurrent(0.1A/s) SettlingTime OutputVoltageTrimRange OutputVoltageRemoteSenseRange OutputOver-VoltageProtection LoadCurrentScaleFactor eFFICIenCY 100%Load 50%Load Ta=25C,airflowrate=300LFM,Vin=110Vdcunlessotherwisenoted;fulloperatingtemperaturerangeis-40Cto+100Cbaseplate temperaturewithappropriatepowerderating.Specificationssubjecttochangewithoutnotice. Units notes & Conditions A mA mA V mA A V % % mV V mV mV A A V A mA F mV s % % % % % % Vinmin;trimup;incurrentlimit 30 2.5 0.14 70 5 4.95 5 0.1 0.1 -75 4.875 80 15 0 27.5 30.0 2.7 0.62 15 5.05 0.3 0.3 75 5.125 180 30 25 32.5 SeeFigure6 RMS Fastactingexternalfuserecommended Oversample,line,load,temperature&life 20MHzbandwidth;seeNote1 Fullload Fullload Subjecttothermalderating Outputvoltage10%Low Negativecurrentdrawnfromoutput Negativecurrentdrawnfromoutput Voutnominalatfullload(resistiveload) 50%to75%to50%Ioutmax Towithin1%Voutnom AcrossPins8&4;CommonFigures3-5;seeNote2 AcrossPins8&4 Overfulltemprange SeeOutputLoadCurrentapp.noteonourweb SeeFigure1forefficiencycurve SeeFigure1forefficiencycurve 0 50 8,000 190 100 -20 117 122 900 90 90 10 10 127 Note1:Outputisterminatedwith1Fceramicand15Flow-ESRtantalumcapacitors.Forapplicationsrequiringreducedoutputvoltagerippleand noise,consultSynQorapplicationssupport(e-mail:support@synqor.com) Note2:Trim-uprangeislimitedbelow10%atlowlineandfullload. Product # IQ1BxxxQTCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 8 Technical Specification 100 95 16 14 Input: Output: Current: Part no.: 66-160 V 5.0V 25 A IQ1B050QTC25 85 80 75 70 65 60 0 2 4 6 8 10 12 14 16 18 20 22 24 66 Vin 110 Vin 150 Vin Power Dissipation (W) 90 12 10 8 6 4 2 0 0 2 4 6 8 10 12 14 16 18 20 22 24 66 Vin 110 Vin 150 Vin Efficiency (%) Load Current (A) Load Current (A) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25C. Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25C. 30 30 25 25 20 20 Iout (A) 15 Iout (A) 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 15 10 10 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 5 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 0 0 25 40 55 70 85 0 25 40 55 70 85 5 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 0 Ambient Air Temperature (C) Ambient Air Temperature (C) Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from pin 3 to pin 1 (nominal input voltage). Figure 4: Encased converter (with 1/4" heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from pin 3 to pin 1 (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%-50% of Iout(max); dI/dt = 0.1 A/s). Load cap: 1 F ceramic and 15 F tantalum capacitors. Ch 1: Vout (500 mV/div), Ch 2: Iout (5 A/div). Product # IQ1BxxxQTCxx Phone 1-888-567-9596 www.synqor.com Figure 6: Output voltage response to step-change in input voltage (1000 V/ms). Load cap: 100 F, electrolytic output capacitance. Ch 1: Vout (200 mV/div), Ch 2: Vin (50 V/div). Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 9 Technical Specification Input: Output: Current: Part no.: 66-160 V 7.0 V 20 A IQ1B070QTC20 IQ1B070QTC20 electrical Characteristics (7.0 Vout) Parameter Min. Typ. Max. 3.1 100 4 InPUT CHARACTeRISTICS MaximumInputCurrent No-LoadInputCurrent DisabledInputCurrent ResponsetoInputTransient InputTerminalRippleCurrent RecommendedInputFuse OUTPUT CHARACTeRISTICS OutputVoltageSetPoint OutputVoltageRegulation OverLine OverLoad OverTemperature TotalOutputVoltageRange OutputVoltageRippleandNoise Peak-to-Peak RMS OperatingOutputCurrentRange OutputDCCurrent-LimitInception OutputDCCurrent-LimitShutdownVoltage Back-DriveCurrentLimitwhileEnabled Back-DriveCurrentLimitwhileDisabled MaximumOutputCapacitance OutputVoltageduringLoadCurrentTransient StepChangeinOutputCurrent(0.1A/s) SettlingTime OutputVoltageTrimRange OutputVoltageRemoteSenseRange OutputOver-VoltageProtection LoadCurrentScaleFactor eFFICIenCY 100%Load 50%Load Ta=25C,airflowrate=300LFM,Vin=110Vdcunlessotherwisenoted;fulloperatingtemperaturerangeis-40Cto+100Cbaseplate temperaturewithappropriatepowerderating.Specificationssubjecttochangewithoutnotice. Units notes & Conditions A mA mA V mA A V % % mV V mV mV A A V A mA F mV s % % % % % % Vinmin;trimup;incurrentlimit 80 1.8 0.15 170 TBD 6.93 7 0.1 0.1 -105 6.825 65 15 0 22.0 24.0 2.9 0.87 15 7.07 0.3 0.3 105 7.175 130 30 60 26.0 SeeFigure6 RMS Fastactingexternalfuserecommended Oversample,line,load,temperature&life 20MHzbandwidth;seeNote1 Fullload Fullload Subjecttothermalderating Outputvoltage10%Low Negativecurrentdrawnfromoutput Negativecurrentdrawnfromoutput Voutnominalatfullload(resistiveload) 50%to75%to50%Ioutmax Towithin1%Voutnom AcrossPins8&4;CommonFigures3-5;seeNote2 AcrossPins8&4 Overfulltemprange SeeOutputLoadCurrentapp.noteonourweb SeeFigure1forefficiencycurve SeeFigure1forefficiencycurve 0 50 4,000 300 100 -20 117.0 122.0 700 91 91 10 10 127.0 Note1:Outputisterminatedwith1Fceramicand15Flow-ESRtantalumcapacitors.Forapplicationsrequiringreducedoutputvoltagerippleand noise,consultSynQorapplicationssupport(e-mail:support@synqor.com) Note2:Trim-uprangeislimitedbelow10%atlowlineandfullload. Product # IQ1BxxxQTCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 10 Technical Specification 100 18 Input: Output: Current: Part no.: 66-160 V 7.0 V 20 A IQ1B070QTC20 95 15 Power Dissipation (W) 66 Vin 110 Vin 160Vin Efficiency (%) 90 12 85 9 80 6 66 Vin 110 Vin 160Vin 0 75 3 70 0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20 Load Current (A) Load Current (A) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25C. Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25C. 25 25 20 20 Iout (A) 10 400 LFM (2.0 m/s) 5 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 0 0 25 40 55 70 85 Iout (A) 15 15 10 400 LFM (2.0 m/s) 5 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 0 0 25 40 55 70 85 Ambient Air Temperature (C) Ambient Air Temperature (C) Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from pin 3 to pin 1 (nominal input voltage). Figure 4: Encased converter (with 1/4" heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from pin 3 to pin 1 (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%-50% of Iout(max); dI/dt = 0.1 A/s). Load cap: 1 F ceramic and 15 F tantalum capacitors. Ch 1: Vout (500 mV/div), Ch 2: Iout (10 A/div). Product # IQ1BxxxQTCxx Phone 1-888-567-9596 www.synqor.com Figure 6: Output voltage response to step-change in input voltage (1000 V/ms). Load cap: 100 F, electrolytic output capacitance. Ch 1: Vout (200 mV/div), Ch 2: Vin (50 V/div). Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 11 Technical Specification Input: Output: Current: Part no.: 66-160 V 12 V 12 A IQ1B120QTC12 IQ1B120QTC12 electrical Characteristics (12.0 Vout) Parameter Min. Typ. Max. 3.1 50 4.0 InPUT CHARACTeRISTICS MaximumInputCurrent No-LoadInputCurrent DisabledInputCurrent ResponsetoInputTransient InputTerminalRippleCurrent RecommendedInputFuse OUTPUT CHARACTeRISTICS OutputVoltageSetPoint OutputVoltageRegulation OverLine OverLoad OverTemperature TotalOutputVoltageRange OutputVoltageRippleandNoise Peak-to-Peak RMS OperatingOutputCurrentRange OutputDCCurrent-LimitInception OutputDCCurrent-LimitShutdownVoltage Back-DriveCurrentLimitwhileEnabled Back-DriveCurrentLimitwhileDisabled MaximumOutputCapacitance OutputVoltageduringLoadCurrentTransient StepChangeinOutputCurrent(0.1A/s) SettlingTime OutputVoltageTrimRange OutputVoltageRemoteSenseRange OutputOver-VoltageProtection LoadCurrentScaleFactor eFFICIenCY 100%Load 50%Load Ta=25C,airflowrate=300LFM,Vin=110Vdcunlessotherwisenoted;fulloperatingtemperaturerangeis-40Cto+100Cbaseplate temperaturewithappropriatepowerderating.Specificationssubjecttochangewithoutnotice. Units notes & Conditions A mA mA V mA A V % % mV V mV mV A A V A mA F mV s % % % % % % Vinmin;trimup;incurrentlimit 43 2.4 0.18 100 5 11.88 12 0.1 0.1 -180 11.7 65 15 0 13.2 14.4 4.9 0.95 15 12.12 0.3 0.3 180 12.3 130 30 12 15.6 SeeFigure6 RMS Fastactingexternalfuserecommended Oversample,line,load,temperature&life 20MHzbandwidth;seeNote1 Fullload Fullload Subjecttothermalderating Outputvoltage10%Low Negativecurrentdrawnfromoutput Negativecurrentdrawnfromoutput Voutnominalatfullload(resistiveload) 50%to75%to50%Ioutmax Towithin1%Voutnom AcrossPins8&4;CommonFigures3-5;seeNote2 AcrossPins8&4 Overfulltemprange SeeOutputLoadCurrentapp.noteonourweb SeeFigure1forefficiencycurve SeeFigure1forefficiencycurve 0 50 1,500 180 100 -20 117 122 433 91 91 10 10 127 Note1:Outputisterminatedwith1Fceramicand15Flow-ESRtantalumcapacitors.Forapplicationsrequiringreducedoutputvoltagerippleand noise,consultSynQorapplicationssupport(e-mail:support@synqor.com) Note2:Trim-uprangeislimitedbelow10%atlowlineandfullload. Product # IQ1BxxxQTCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 12 Technical Specification 100 18 Input: Output: Current: Part no.: 66-160 V 12 V 12 A IQ1B120QTC12 95 15 Power Dissipation (W) 66 Vin 110 Vin 160Vin Efficiency (%) 90 12 85 9 80 6 66 Vin 110 Vin 160Vin 0 75 3 70 0 1 2 4 5 6 7 8 10 11 12 0 1 2 4 5 6 7 8 10 11 12 Load Current (A) Load Current (A) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25C. Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25C. 14 12 10 14 12 10 Iout (A) 8 6 4 2 0 0 25 40 55 70 85 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) Iout (A) 8 6 4 2 0 0 25 40 55 70 85 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) Ambient Air Temperature (C) Ambient Air Temperature (C) Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from pin 3 to pin 1 (nominal input voltage). Figure 4: Encased converter (with 1/4" heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from pin 3 to pin 1 (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%-50% of Iout(max); dI/dt = 0.1 A/s). Load cap: 1 F ceramic and 15 F tantalum capacitors. Ch 1: Vout (500 mV/div), Ch 2: Iout (5 A/div). Product # IQ1BxxxQTCxx Phone 1-888-567-9596 www.synqor.com Figure 6: Output voltage response to step-change in input voltage (1000 V/ms). Load cap: 100 F, electrolytic output capacitance. Ch 1: Vout (200 mV/div), Ch 2: Vin (50 V/div). Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 13 Technical Specification Input: Output: Current: Part no.: 66-160 V 15 V 10 A IQ1B150QTC10 IQ1B150QTC10 electrical Characteristics (15.0 Vout) Parameter Min. Typ. Max. 3.3 50 4.0 InPUT CHARACTeRISTICS MaximumInputCurrent No-LoadInputCurrent DisabledInputCurrent ResponsetoInputTransient InputTerminalRippleCurrent RecommendedInputFuse OUTPUT CHARACTeRISTICS OutputVoltageSetPoint OutputVoltageRegulation OverLine OverLoad OverTemperature TotalOutputVoltageRange OutputVoltageRippleandNoise Peak-to-Peak RMS OperatingOutputCurrentRange OutputDCCurrent-LimitInception OutputDCCurrent-LimitShutdownVoltage Back-DriveCurrentLimitwhileEnabled Back-DriveCurrentLimitwhileDisabled MaximumOutputCapacitance OutputVoltageduringLoadCurrentTransient StepChangeinOutputCurrent(0.1A/s) SettlingTime OutputVoltageTrimRange OutputVoltageRemoteSenseRange OutputOver-VoltageProtection LoadCurrentScaleFactor eFFICIenCY 100%Load 50%Load Ta=25C,airflowrate=300LFM,Vin=110Vdcunlessotherwisenoted;fulloperatingtemperaturerangeis-40Cto+100Cbaseplate temperaturewithappropriatepowerderating.Specificationssubjecttochangewithoutnotice. Units notes & Conditions A mA mA V mA A V % % mV V mV mV A A V A mA F mV s % % % % % % Vinmin;trimup;incurrentlimit 40 2.4 0.25 110 5 14.85 15 0.1 0.1 -225 14.625 65 20 0 11.0 12.0 6.3 0.97 15 15.15 0.3 0.3 225 15.375 130 40 10 13.0 SeeFigure6 RMS Fastactingexternalfuserecommended Oversample,line,load,temperature&life 20MHzbandwidth;seeNote1 Fullload Fullload Subjecttothermalderating Outputvoltage10%Low Negativecurrentdrawnfromoutput Negativecurrentdrawnfromoutput Voutnominalatfullload(resistiveload) 50%to75%to50%Ioutmax Towithin1%Voutnom AcrossPins8&4;CommonFigures3-5;seeNote2 AcrossPins8&4 Overfulltemprange SeeOutputLoadCurrentapp.noteonourweb SeeFigure1forefficiencycurve SeeFigure1forefficiencycurve 0 50 1,000 600 100 -20 117 122 325 91 92 10 10 127 Note1:Outputisterminatedwith1Fceramicand15Flow-ESRtantalumcapacitors.Forapplicationsrequiringreducedoutputvoltagerippleand noise,consultSynQorapplicationssupport(e-mail:support@synqor.com) Note2:Trim-uprangeislimitedbelow10%atlowlineandfullload. Product # IQ1BxxxQTCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 14 Technical Specification 100 18 Input: Output: Current: Part no.: 66-160 V 15 V 10 A IQ1B150QTC10 95 15 Power Dissipation (W) 66 Vin 110 Vin 160Vin Efficiency (%) 90 12 85 9 80 6 66 Vin 110 Vin 160Vin 0 75 3 70 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10 Load Current (A) Load Current (A) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25C. Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25C. 12 12 10 10 8 8 Iout (A) 6 Iout (A) 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 6 4 4 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 2 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 0 0 25 40 55 70 85 0 25 40 55 70 85 2 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 0 Ambient Air Temperature (C) Ambient Air Temperature (C) Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from pin 3 to pin 1 (nominal input voltage). Figure 4: Encased converter (with 1/4" heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from pin 3 to pin 1 (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%-50% of Iout(max); dI/dt = 0.1 A/s). Load cap: 1 F ceramic and 15 F tantalum capacitors. Ch 1: Vout (200 mV/div), Ch 2: Iout (5 A/div). Product # IQ1BxxxQTCxx Phone 1-888-567-9596 www.synqor.com Figure 6: Output voltage response to step-change in input voltage (1000 V/ms). Load cap: 100 F, electrolytic output capacitance. Ch 1: Vout (500 mV/div), Ch 2: Vin (50 V/div). Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 15 Technical Specification Input: Output: Current: Part no.: 66-160 V 24 V 6A IQ1B240QTC06 IQ1B240QTC06 electrical Characteristics (24.0 Vout) Parameter Min. Typ. Max. 3.2 50 4.0 InPUT CHARACTeRISTICS MaximumInputCurrent No-LoadInputCurrent DisabledInputCurrent ResponsetoInputTransient InputTerminalRippleCurrent RecommendedInputFuse OUTPUT CHARACTeRISTICS OutputVoltageSetPoint OutputVoltageRegulation OverLine OverLoad OverTemperature TotalOutputVoltageRange OutputVoltageRippleandNoise Peak-to-Peak RMS OperatingOutputCurrentRange OutputDCCurrent-LimitInception OutputDCCurrent-LimitShutdownVoltage Back-DriveCurrentLimitwhileEnabled Back-DriveCurrentLimitwhileDisabled MaximumOutputCapacitance OutputVoltageduringLoadCurrentTransient StepChangeinOutputCurrent(0.1A/s) SettlingTime OutputVoltageTrimRange OutputVoltageRemoteSenseRange OutputOver-VoltageProtection LoadCurrentScaleFactor eFFICIenCY 100%Load 50%Load Ta=25C,airflowrate=300LFM,Vin=110Vdcunlessotherwisenoted;fulloperatingtemperaturerangeis-40Cto+100Cbaseplate temperaturewithappropriatepowerderating.Specificationssubjecttochangewithoutnotice. Units notes & Conditions A mA mA V mA A V % % mV V mV mV A A V A mA F mV s % % % % % % Vinmin;trimup;incurrentlimit 40 2.5 0.35 100 5 23.76 24 0.1 0.1 -360 23.40 200 50 0 66.0 72.0 0.9 1.1 0.093 24.24 0.3 0.3 360 24.60 400 100 60 78.0 SeeFigure6 RMS Fastactingexternalfuserecommended Oversample,line,load,temperature&life 20MHzbandwidth;seeNote1 Fullload Fullload Subjecttothermalderating Outputvoltage10%Low Negativecurrentdrawnfromoutput Negativecurrentdrawnfromoutput Voutnominalatfullload(resistiveload) 50%to75%to50%Ioutmax Towithin1%Voutnom AcrossPins8&4;CommonFigures3-5;seeNote2 AcrossPins8&4 Overfulltemprange SeeOutputLoadCurrentapp.noteonourweb SeeFigure1forefficiencycurve SeeFigure1forefficiencycurve 15,000 75 500 -20 117.0 122.0 10 10 127.0 10 89 91 Note1:Outputisterminatedwith1Fceramicand15Flow-ESRtantalumcapacitors.Forapplicationsrequiringreducedoutputvoltagerippleand noise,consultSynQorapplicationssupport(e-mail:support@synqor.com) Note2:Trim-uprangeislimitedbelow10%atlowlineandfullload. Product # IQ1BxxxQTCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 16 Technical Specification 100 95 21 18 Input: Output: Current: Part no.: 66-160 V 24 V 6A IQ1B240QTC06 Power Dissipation (W) 90 15 12 9 6 3 0 66 Vin 110 Vin 150 Vin Efficiency (%) 85 80 75 70 65 60 0 1 2 3 4 5 6 66 Vin 110 Vin 150 Vin 0 1 2 3 4 5 6 Load Current (A) Load Current (A) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25C. Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25C. 7 6 5 7 6 5 Iout (A) 4 3 2 1 0 0 25 40 55 70 85 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) Iout (A) 4 3 2 1 0 0 25 40 55 70 85 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) Ambient Air Temperature (C) Ambient Air Temperature (C) Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from pin 3 to pin 1 (nominal input voltage). Figure 4: Encased converter (with 1/4" heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from pin 3 to pin 1 (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%-50% of Iout(max); dI/dt = 0.08 A/s). Load cap: 1 F ceramic capacitor. Ch 1: Vout (2 V/div), Ch 2: Iout (2.5 A/div). Product # IQ1BxxxQTCxx Phone 1-888-567-9596 www.synqor.com Figure 6: Output voltage response to step-change in input voltage (1000 V/ms). Load cap: 100 F, electrolytic output capacitance. Ch 1: Vout (500 mV/div), Ch 2: Vin (50 V/div). Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 17 Technical Specification Input: Output: Current: Part no.: 66-160 V 30 V 5A IQ1B300QTC05 IQ1B300QTC05 electrical Characteristics (30.0 Vout) Parameter Min. Typ. Max. 3.4 50 4 InPUT CHARACTeRISTICS MaximumInputCurrent No-LoadInputCurrent DisabledInputCurrent ResponsetoInputTransient InputTerminalRippleCurrent RecommendedInputFuse OUTPUT CHARACTeRISTICS OutputVoltageSetPoint OutputVoltageRegulation OverLine OverLoad OverTemperature TotalOutputVoltageRange OutputVoltageRippleandNoise Peak-to-Peak RMS OperatingOutputCurrentRange OutputDCCurrent-LimitInception OutputDCCurrent-LimitShutdownVoltage Back-DriveCurrentLimitwhileEnabled Back-DriveCurrentLimitwhileDisabled MaximumOutputCapacitance OutputVoltageduringLoadCurrentTransient StepChangeinOutputCurrent(0.1A/s) SettlingTime OutputVoltageTrimRange OutputVoltageRemoteSenseRange OutputOver-VoltageProtection LoadCurrentScaleFactor eFFICIenCY 100%Load 50%Load Ta=25C,airflowrate=300LFM,Vin=110Vdcunlessotherwisenoted;fulloperatingtemperaturerangeis-40Cto+100Cbaseplate temperaturewithappropriatepowerderating.Specificationssubjecttochangewithoutnotice. Units notes & Conditions A mA mA V mA A V % % mV V mV mV A A V A mA F mV s % % % % % % Vinmin;trimup;incurrentlimit 40 2.5 0.45 100 5 29.7 30 0.1 0.1 -450 29.25 180 40 0 5.5 6.0 12.9 0.16 15 30.3 0.3 0.3 450 30.75 360 80 5 6.5 SeeFigure6 RMS Fastactingexternalfuserecommended Oversample,line,load,temperature&life 20MHzbandwidth;seeNote1 Fullload Fullload Subjecttothermalderating Outputvoltage10%Low Negativecurrentdrawnfromoutput Negativecurrentdrawnfromoutput Voutnominalatfullload(resistiveload) 50%to75%to50%Ioutmax Towithin1%Voutnom AcrossPins8&4;CommonFigures3-5;seeNote2 AcrossPins8&4 Overfulltemprange SeeOutputLoadCurrentapp.noteonourweb SeeFigure1forefficiencycurve SeeFigure1forefficiencycurve 0 50 250 1850 50 -20 117 122 156 88 91 10 10 127 Note1:Outputisterminatedwith1Fceramicand15Flow-ESRtantalumcapacitors.Forapplicationsrequiringreducedoutputvoltagerippleand noise,consultSynQorapplicationssupport(e-mail:support@synqor.com) Note2:Trim-uprangeislimitedbelow10%atlowlineandfullload. Product # IQ1BxxxQTCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 18 Technical Specification 100 95 24 Input: Output: Current: Part no.: 66-160 V 30 V 5A IQ1B300QTC05 20 Power Dissipation (W) 90 Efficiency (%) 16 85 80 75 70 65 60 0 1 2 3 4 5 66 Vin 110 Vin 150 Vin 12 8 66 Vin 110 Vin 150 Vin 0 0 1 2 3 4 5 4 Load Current (A) Load Current (A) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25C. Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25C. 6 6 5 5 4 4 Iout (A) 3 Iout (A) 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 3 2 2 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 1 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 0 0 25 40 55 70 85 0 25 40 55 70 85 1 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 0 Ambient Air Temperature (C) Ambient Air Temperature (C) Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from pin 3 to pin 1 (nominal input voltage). Figure 4: Encased converter (with 1/4" heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from pin 3 to pin 1 (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%-50% of Iout(max); dI/dt = 0.05 A/s). Load cap: 1 F ceramic capacitor. Ch 1: Vout (5 V/div), Ch 2: Iout (1 A/div). Product # IQ1BxxxQTCxx Phone 1-888-567-9596 www.synqor.com Figure 6: Output voltage response to step-change in input voltage (1000 V/ms). Load cap: 100 F, electrolytic output capacitance. Ch 1: Vout (500 mV/div), Ch 2: Vin (50 V/div). Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 19 Technical Specification Input: Output: Current: Part no.: 66-160 V 48 V 3A IQ1B480QTC03 IQ1B480QTC03 electrical Characteristics (48.0 Vout) Parameter Min. Typ. Max. 3.3 50 4 InPUT CHARACTeRISTICS MaximumInputCurrent No-LoadInputCurrent DisabledInputCurrent ResponsetoInputTransient InputTerminalRippleCurrent RecommendedInputFuse OUTPUT CHARACTeRISTICS OutputVoltageSetPoint OutputVoltageRegulation OverLine OverLoad OverTemperature TotalOutputVoltageRange OutputVoltageRippleandNoise Peak-to-Peak RMS OperatingOutputCurrentRange OutputDCCurrent-LimitInception OutputDCCurrent-LimitShutdownVoltage Back-DriveCurrentLimitwhileEnabled Back-DriveCurrentLimitwhileDisabled MaximumOutputCapacitance OutputVoltageduringLoadCurrentTransient StepChangeinOutputCurrent(0.1A/s) SettlingTime OutputVoltageTrimRange OutputVoltageRemoteSenseRange OutputOver-VoltageProtection LoadCurrentScaleFactor eFFICIenCY 100%Load 50%Load Ta=25C,airflowrate=300LFM,Vin=110Vdcunlessotherwisenoted;fulloperatingtemperaturerangeis-40Cto+100Cbaseplate temperaturewithappropriatepowerderating.Specificationssubjecttochangewithoutnotice. Units notes & Conditions A mA mA V mA A V % % mV V mV mV A A V A mA F mV s % % % % % % Vinmin;trimup;incurrentlimit 40 2.5 0.45 100 5 47.52 48 0.1 0.1 -720 46.80 480 130 0 3.30 3.60 21 0.16 15 48.48 0.3 0.3 720 49.20 960 260 3 3.90 SeeFigure6 RMS Fastactingexternalfuserecommended Oversample,line,load,temperature&life 20MHzbandwidth;seeNote1 Fullload Fullload Subjecttothermalderating Outputvoltage10%Low Negativecurrentdrawnfromoutput Negativecurrentdrawnfromoutput Voutnominalatfullload(resistiveload) 50%to75%to50%Ioutmax Towithin1%Voutnom AcrossPins8&4;CommonFigures3-5 AcrossPins8&4 Overfulltemprange SeeOutputLoadCurrentapp.noteonourweb SeeFigure1forefficiencycurve SeeFigure1forefficiencycurve 0 50 100 2300 100 -20 117 122 93 87 90 10 10 127 Note1:Outputisterminatedwith1Fceramiccapacitor.Forapplicationsrequiringreducedoutputvoltagerippleandnoise,consultSynQor applicationssupport(e-mail:support@synqor.com) Note2:Trim-uprangeislimitedbelow10%atlowlineandfullload. Product # IQ1BxxxQTCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 20 Technical Specification 100 95 24 Input: Output: Current: Part no.: 66-160 V 48 V 3A IQ1B480QTC03 20 Power Dissipation (W) 90 Efficiency (%) 16 85 80 75 70 65 60 0.0 0.5 1.0 1.5 2.0 2.5 3.0 66 Vin 110 Vin 150 Vin 12 8 66 Vin 110 Vin 150 Vin 0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 4 Load Current (A) Load Current (A) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25C. Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25C. 4 4 3 3 Iout (A) 2 Iout (A) 400 LFM (2.0 m/s) 2 400 LFM (2.0 m/s) 1 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 0 1 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 0 0 25 40 55 70 85 0 25 40 55 70 85 Ambient Air Temperature (C) Ambient Air Temperature (C) Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from pin 3 to pin 1 (nominal input voltage). Figure 4: Encased converter (with 1/4" heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from pin 3 to pin 1 (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.02 A/s). Load cap: 1 F ceramic capacitor. Ch 1: Vout (5 V/div), Ch 2: Iout (1 A/div). Product # IQ1BxxxQTCxx Phone 1-888-567-9596 www.synqor.com Figure 6: Output voltage response to step-change in input voltage (1000 V/ms). Load cap: 100 F, electrolytic output capacitance. Ch 1: Vout (500 mV/div), Ch 2: Vin (50 V/div). Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 21 Technical Specification IQ1B-QTC Family BASICOPERATIONANDFEATURES This converter series uses a two-stage power conversion topology. The first stage is a buck-converter that keeps the output voltage constant over variations in line, load, and temperature. The second stage uses a transformer to provide the functions of input/output isolation and voltage step-up or step-downtoachievetheoutputvoltagerequired. Both the first stage and the second stage switch at a fixed frequency for predictable EMI performance. Rectification of the transformer'soutputisaccomplishedwithsynchronousrectifiers. These devices, which are MOSFETs with a very low on-state resistance,dissipatefarlessenergythanSchottkydiodes.Thisis the primary reason that the converter has such high efficiency, evenatverylowoutputvoltagesandveryhighoutputcurrents. Theseconvertersareofferedtotallyencasedtowithstandharsh environmentsandthermallydemandingapplications.Dissipation throughout the converter is so low that it does not require a heatsink for operation in many applications; however, adding aheatsinkprovidesimprovedthermalderatingperformancein extremesituations. This series of converters uses the industry standard footprint andpin-outconfiguration. CONTROLFEATURES ReMOTe On/OFF (Pin 2):TheON/OFFinput,Pin2,permits theusertocontrolwhentheconverterisonoroff.Thisinput is referenced to the return terminal of the input bus, Vin(-). TheON/OFFsignalisactivelow(meaningthatalowturnsthe converteron).FigureAdetailsfourpossiblecircuitsfordriving theON/OFFpin.FigureBisadetailedlookoftheinternalON/ OFFcircuitry. ReMOTe SenSe(+) (Pins 7 and 5): The SENSE(+) inputs correctforvoltagedropsalongtheconductorsthatconnectthe converter'soutputpinstotheload. Pin 7 should be connected to Vout(+) and Pin 5 should be connectedtoVout(-)atthepointontheboardwhereregulation is desired. A remote connection at the load can adjust for a voltage drop only as large as that specified in this datasheet, thatis [Vout(+)-Vout(-)]-[Vsense(+)-Vsense(-)]< SenseRange%xVout Pins 7 and 5 must be connected for proper regulation of the output voltage. If these connections are not made, the converter will deliver an output voltage that is slightly higher thanitsspecifiedvalue. Note: the output over-voltage protection circuit senses the voltage across the output (pins 8 and 4) to determine when it should trigger, not the voltage across the converter's sense leads(pins7and5).Therefore,theresistivedropontheboard should be small enough so that output OVP does not trigger, evenduringloadtransients. ON/OFF ON/OFF Vin(_) RemoteEnableCircuit Vin(_) NegativeLogic (PermanentlyEnabled) ON/OFF TTL/ CMOS 5V 50k ON/OFF ON/OFF 50k TTL 5V 100pF Vin(_) OpenCollectorEnableCircuit Vin(_) DirectLogicDrive Vin(_) Figure A: Various circuits for driving the ON/OFF pin. Product # IQ1BxxxQTCxx Phone 1-888-567-9596 www.synqor.com Figure B: Internal ON/OFF pin circuitry Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 22 Technical Specification IQ1B-QTC Family OUTPUT VOLTAGe TRIM (Pin 6):TheTRIMinputpermitsthe usertoadjusttheoutputvoltageacrossthesenseleadsupor downaccordingtothetrimrangespecifications. To decrease the output voltage, the user should connect a resistorbetweenPin6andPin5(SENSE(-)input).Foradesired decreaseofthenominaloutputvoltage,thevalueoftheresistor shouldbe PROTECTIONFEATURES Input Under-Voltage Lockout: The converter is designed toturnoffwhentheinputvoltageistoolow,helpingavoidan inputsysteminstabilityproblem,describedinmoredetailinthe applicationnotetitled"0"onourwebsite.Thelockoutcircuitry is a comparator with dc hysteresis. When the input voltage is rising, it must exceed the typical Turn-On Voltage Threshold value (listed on the specifications page) before the converter willturnon.Oncetheconverterison,theinputvoltagemustfall below the typical Turn-Off Voltage Threshold value before the converterwillturnoff. Output Current Limit: The maximum current limit remains constant as the output voltage drops. However, once the impedanceoftheloadacrosstheoutputissmallenoughtomake theoutputvoltagedropbelowthespecifiedOutputDCCurrentLimitShutdownVoltage,theconverterturnsoff. Theconverterthenentersa"hiccupmode"whereitrepeatedly turnsonandoffata5Hz(nominal)frequencywitha5%duty cycleuntiltheshortcircuitconditionisremoved.Thisprevents excessiveheatingoftheconverterortheloadboard. Output Over-Voltage Limit:Ifthevoltageacrosstheoutput pinsexceedstheOutputOver-VoltageProtectionthreshold,the converterwillimmediatelystopswitching.Thispreventsdamage totheloadcircuitdueto1)excessiveseriesresistanceinoutput current path from converter output pins to sense point, 2) a releaseofashort-circuitcondition,or3)areleaseofacurrent limit condition. Load capacitance determines exactly how high theoutputvoltagewillriseinresponsetotheseconditions.After 200mstheconverterwillautomaticallyrestart. Over-Temperature Shutdown: A temperature sensor on the converter senses the average temperature of the module. Thethermalshutdowncircuitisdesignedtoturntheconverter off when the temperature at the sensed location reaches the Over-Temperature Shutdown value. It will allow the converter to turn on again when the temperature of the sensed location fallsbytheamountoftheOver-TemperatureShutdownRestart Hysteresisvalue. Rtrim-down= where 511 -10.22 (kW) % () % = Vnominal-Vdesired x100% Vnominal To increase the output voltage, the user should connect a resistorbetweenPin6andPin7(SENSE(+)input).Foradesired increaseofthenominaloutputvoltage,thevalueoftheresistor shouldbe Rtrim-up = where ( 5.11VOUTx(100+%) 1.225% _ 511 _ 10.22 % ) (kW) Vout=NominalOutputVoltage Graphs on Page 3 show the relationship between the trim resistorvalueandRtrim-upandRtrim-down,showingthetotal rangetheoutputvoltagecanbetrimmedupordown. Note:theTRIMfeaturedoesnotaffectthevoltageatwhichthe outputover-voltageprotectioncircuitistriggered.Trimmingthe output voltage too high may cause the over-voltage protection circuittoengage,particularlyduringtransients. ItisnotnecessaryfortheusertoaddcapacitanceattheTrim pin.Thenodeisinternallybypassedtoeliminatenoise. Total DC Variation of VOUT: For the converter to meet its full specifications,themaximumvariationofthedcvalueofVOUT,due to both trimming and remote load voltage drops, should not be greaterthanthatspecifiedfortheoutputvoltagetrimrange. Product # IQ1BxxxQTCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 23 Technical Specification IQ1B-QTC Family APPLICATIONCONSIDERATIONS Input System Instability:Thisconditioncanoccurbecause any dc-dc converter appears incrementally as a negative resistance load. A detailed application note titled "Input System Instability" is available on the SynQor website which provides an understanding of why this instability arises, and showsthepreferredsolutionforcorrectingit. Application Circuits: Figure D provides a typical circuit diagramwhichdetailstheinputfilteringandvoltagetrimming. Input Filtering and external Capacitance:FigureEprovides adiagramshowingtheinternalinputfiltercomponents.Thisfilter dramaticallyreducesinputterminalripplecurrent,whichotherwise couldexceedtheratingofanexternalelectrolyticinputcapacitor. The recommended external input capacitance is specified in the Input Characteristics section on the Electrical Characteristics page. More detailed information is available in the application notetitled"EMICharacteristics"ontheSynQorwebsite. Startup Inhibit Period:TheStartupInhibitPeriodensuresthat theconverterwillremainoffforapproximately200mswhenitis shutdownforanyreason.Whenanoutputshortispresent,this generates a 5 Hz "hiccup mode," which prevents the converter fromoverheating.Inall,therearesevenwaysthattheconverter canbeshutdown,initiatingaStartupInhibitPeriod: *InputUnder-VoltageLockout *OutputOver-VoltageProtection *OverTemperatureShutdown *CurrentLimit *ShortCircuitProtection *TurnedoffbytheON/OFFinput FigureFshowsthreeturn-onscenarios,whereaStartupInhibit Periodisinitiatedatt0,t1,andt2: Vin(+) External Input Filter Electrolytic Capacitor Vout(+) Vsense(+) Rtrim-up or Vin ON/OFF Trim Vsense(_) Vin(_) Vout(_) Rtrim-down Cload Iload Figure D: Typical application circuit (negative logic unit, permanently enabled). L Vin(+) C Vin(_) Figure E: Internal Input Filter Diagram (component values listed on the specifications page). Product # IQ1BxxxQTCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 24 Technical Specification IQ1B-QTC Family Beforetimet0,whentheinputvoltageisbelowtheUVLthreshold, theunitisdisabledbytheInputUnder-VoltageLockoutfeature. When the input voltage rises above the UVLthreshold, the Input Under-Voltage Lockout is released, and a Startup Inhibit Periodisinitiated.Attheendofthisdelay,theON/OFFpinis evaluated,andsinceitisactive,theunitturnson. Attimet1,theunitisdisabledbytheON/OFFpin,anditcannot beenabledagainuntiltheStartupInhibitPeriodhaselapsed. When the ON/OFF pin goes high after t2, the Startup Inhibit Period has elapsed, and the output turns on within the typical Turn-OnTime. Thermal Considerations: The maximum operating baseplatetemperature,TB,is100C.Aslongastheuser'sthermal system keeps TB < 100 C, the converter can deliver its full ratedpower. Apowerderatingcurvecanbecalculatedforanyheatsinkthatis attachedtothebase-plateoftheconverter.Itisonlynecessary todeterminethethermalresistance,RTHBA,ofthechosenheatsink between the base-plate and the ambient air for a given airflow rate. This information is usually available from the heatsink vendor.Thefollowingformulacanthebeusedtodeterminethe maximumpowertheconvertercandissipateforagiventhermal conditionifitsbase-plateistobenohigherthan100C. 100C-TA max Pdiss = RTHBA Thisvalueofpowerdissipationcanthenbeusedinconjunction withthedatashowninFigure2todeterminethemaximumload current(andpower)thattheconvertercandeliverinthegiven thermalcondition. Forconvenience,Figures3and4providePowerderatingcurves foranencasedconverterwithoutaheatsinkandwithatypical 1/4"highheatsink. Vin Under-Voltage LockoutTurnOnThreshold ON/OFF (neglogic) ON OFF ON OFF ON 9ms(typical Vout (typicalstart-up inhibitperiod) 200ms turnontime) 200ms 200ms t0 t1 t2 t Figure F: Startup Inhibit Period (turn-on time not to scale) Product # IQ1BxxxQTCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 25 Technical Specification IQ1B-QTC Family PART nUMBeRInG SYSTeM The part numbering system for SynQor's dc-dc converters followstheformatshownintheexamplebelow. IQ 1B 03 3 Q T C 3 0 n R S - G 6/6 RoHS Options Output Current Thermal Design Performance Level Package Size Output Voltage Input Voltage Product Family (see Ordering Information) ORDeRInG InFORMATIOn Thetablesbelowshowthevalidmodelnumbersandordering optionsforconvertersinthisproductfamily.Whenordering SynQorconverters,pleaseensurethatyouusethecomplete 15characterpartnumberconsistingofthe12characterbase part number and the additional 3 characters for options. Add"-G"tothemodelnumberfor6/6RoHScompliance. Model Number IQ1B033QTC30xyz IQ1B050QTC25xyz IQ1B070QTC20xyz IQ1B120QTC12xyz IQ1B150QTC10xyz IQ1B240QTC06xyz IQ1B300QTC05xyz IQ1B480QTC03xyz Continuous Input Voltage 66 - 160 V 66 - 160 V 66 - 160 V 66 - 160 V 66 - 160 V 66 - 160 V 66 - 160 V 66 - 160 V Output Voltage 3.3 V 5V 7V 12 V 15 V 24 V 30 V 48 V Maximum Output Current 30 A 25 A 20 A 12 A 10 A 6A 5A 3A The first 12 characters comprise the base part number and the last 3 characters indicate available options. The "-G" suffixindicates6/6RoHScompliance. Thefollowingoptionsmustbeincludedinplaceofthe x y z spacesinthemodelnumberslistedabove. Options Description: x y z Enable Logic N - Negative Pin Length R - 0.180" Feature Set S - Standard Application notes Avarietyofapplicationnotesandtechnicalwhitepaperscan bedownloadedinpdfformatfromourwebsite. RoHS Compliance:TheEUledRoHS(RestrictionofHazardous Substances)DirectivebanstheuseofLead,Cadmium,Hexavalent Chromium, Mercury, Polybrominated Biphenyls (PBB), and PolybrominatedDiphenylEther(PBDE)inElectricalandElectronic Equipment. This SynQor product is 6/6 RoHS compliant. For more information please refer to SynQor's RoHS addendum available at our RoHS Compliance / Lead Free Initiative web pageore-mailusatrohs@synqor.com. Not all combinations make valid part numbers, please contact SynQorforavailability. SeetheProductSummarywebpagefor moreoptions. PATenTS SynQorholdsthefollowingpatents,oneormoreofwhich mightapplytothisproduct: 5,999,417 6,594,159 6,927,987 7,119,524 6,222,742 6,731,520 7,050,309 7,269,034 6,545,890 6,894,468 7,072,190 7,272,021 6,577,109 6,896,526 7,085,146 7,272,023 Contact SynQor for further information: Phone: TollFree: Fax: E-mail: Web: Address: 978-849-0600 888-567-9596 978-849-0602 power@synqor.com www.synqor.com 155SwansonRoad Boxborough,MA01719 USA Phone 1-888-567-9596 Warranty SynQoroffersatwo(2)yearlimitedwarranty.Completewarranty informationislistedonourwebsiteorisavailableuponrequestfrom SynQor. InformationfurnishedbySynQorisbelievedtobeaccurateandreliable. However,noresponsibilityisassumedbySynQorforitsuse,norforany infringementsofpatentsorotherrightsofthirdpartieswhichmayresult fromitsuse.Nolicenseisgrantedbyimplicationorotherwiseunderany patentorpatentrightsofSynQor. Product # IQ1BxxxQTCxx www.synqor.com Doc.# 005-IQ1BQTX Rev. D 02/06/09 Page 26 |
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